Robots are one of the very most reliable packaging machines on the product. Actually, they require far less precautionary maintenance than most devices in the herb. When robots are the core of any case launching or palletizing system the maintenance requirements become a little more sophisticated than simply concentrating on the robotic arm.
By pursuing three basic steps, the in-house maintenance team can ensure maximum uptime and most effective throughput for the product packaging system.
Step one 1: follow precautionary maintenance intervals
Robots are very well designed and solid machines. They don’t really have to be greased or have their electric batteries changed for durations stretching into years. The issue is that if an in-house maintenance team only works over a robot once every 2-3 years, it is like starting over each time. Memory space of proper procedures fade. If someone forgets the main element steps to appropriately grease a packaging machines, replace its battery packs, or perform various other task, there can be, and often is, a cascading series of errors that can lead to thousands in emergency repairs and the same or more cost for manual labor to get the slack on the presentation line. See more
Step two 2: total annual troubleshooting training for the maintenance team
While it might be years between service intervals, troubleshooting an operational problem or programming the robot to support a new shipping and delivery circumstance size occurs a lot more frequently. Annual refresher training on using the HMI and coach pendant to assist in handling problems is a valuable use of the maintenance team’s time and will directly donate to improved output. As experiencedpackaging machines technicians pattern from the maintenance team for other responsibilities and new men and women take their place, training achieves a new level of value. Refresher training can be customized for the needs of the team. Mostly the primary of the refresher consists of:
- Manually strolling the robot in WORLD and JOINT modes using the coach pendant
- Utilizing the security alarm menu to quickly and effectively detect problems
- Moving through the I/O screens on the HMI to troubleshoot faults
In cases where a new load up design or new shipping and delivery case is implemented, having knowledge of the coach pendant’s setup menus helps you to save time and reduces head pain.
Step 3: presentation system detective by increasing knowledge of the main element inputs
Packaging machines thrive on repeatability. They end up having variation. So long as the system nourishing the robot is at the specification, case packing or palletizing is flawless. When inputs to the system surpass expected tolerances, productivity falls. People have a tendency to point a finger at the automatic robot as the reason for issues in a packaging system. More often than not the real issue can be traced to a faulty input in materials, conveyor, pallet, or I/O device.
Having highlighted the most frequent issues with robots, it must be restated that they are one of the most reliable machines on the packaging line. Brenton Anatomist has installed systems that have operated perfectly for 10 or more years before the customer required a service tech. The three steps defined here to ensure even operations are not expensive or time-consuming to put into action and can have a profoundly positive impact on assured throughput and uptime of packaging machines. See more this site: https://www.biometricstechnologywatch.com/is-there-a-market-for-recycled-content-materials-in-flexible-packaging/